6.6 Duramax Chevy GMC

6.6 Duramax Diesel Engine MPG & Everything You Need To Know

The 6.6 Duramax diesel engine, commonly found in many Chevy and GMC trucks, will deliver an average of 13 to 15 MPG in most scenarios, though some owners could reach as high as 20 MPG. Of course, your mileage will vary, with real-world 6.6 Duramax diesel MPG figures varying based on factors such as driving conditions, vehicle load, and driving habits.

Here’s a quick TL;DR of what I’ve found while analyzing realistic 6.6 Duramax diesel MPG figures:

  1. In highway driving without any load, many owners report achieving between 17 to 20 MPG.
  2. Meanwhile, in city driving and urban settings, fuel economy ranges from 13 to 17 MPG.
  3. While towing, depending on the load weight and driving conditions, fuel economy drops to between 8 to 12 MPG.
  4. Newer model year trucks fitted with the 6.6 Duramax diesel engine (2018 and later) tend to feature improved MPG figures.

If you’d like to learn more, further below, I not only delve deeper into the average MPG figures for a 6.6 Duramax turbo diesel V8 engine, but I’ll also include tables that feature real-world MPG figures, as quoted by owners.

How Much Is The Average Duramax 6.6 Turbo Diesel V8 MPG?

GM’s and Isuzu’s 6.6 Duramax turbo diesel V8 was far ahead of its time when it came out, but alas, MPG wasn’t a top priority. Still, an average of 13 to 15 MPG is pretty respectable and is on par with GM’s, Chevy’s, and GMC’s rivals from Ford or Cummins. When you combine that with an abundance of performance and dependability, you can see why it’s so popular.

Some owners of these Duramax 6.6 turbo diesel engines have even hit near 20 MPG. If these figures for the 6.6 Duramax diesel MPG are rather low for you, there are other options. One such choice is tuning your Duramax turbo-diesel V8. Some folks have recommended removing or bypassing the emissions systems to make your engine breathe a bit easier.

Doing so entails removing the EGR valve and deleting the DPF. That said, you should know that this could be illegal in some states. Moreover, bypassing these systems may affect your vehicle’s warranty, resale value, and servicing, and potentially cause unwanted damage or wear elsewhere. But, you may be able to boost the MPG by up to about 18 to 22 MPG.

With that in mind, the better, safer, and more environmentally friendly alternatives that I’d recommend are springing up for the smaller Duramax engines. Those inline-4 and V6 Duramax motors could supposedly get up to 33MPG. The downside is that they do lack the towing capacity. All in all, as far as MPG goes, the Duramax 6.6 diesel is decent.

Breaking Down The Duramax 6.6 Turbo Diesel V8 MPG

6.6 Duramax Chevy GMC

To get a better understanding of how much the average 6.6 Duramax turbo diesel V8 MPG is like in the real world, we’re using data from Fuelly.com. They compile data from hundreds or thousands of real-world owners who regularly experience these fuel economies. 6.6 Duramax turbo-diesel V8s included. Of course, the real MPG figures might vary for you.

Your mileage may vary, as the fuel economy figures differ depending on a few key factors. These could be, for example, how fast you’re driving, how aggressive or smooth your driving style is, as well as how much cargo are you hauling or the load that you’re towing. Still, data from Fuelly.com reflects millions, or tens of millions, of driven miles.

So, it should give us a pretty good idea of how the MPG of a 6.6 Duramax diesel V8 varies. Plus, these are their actual results over daily workloads typical of any would-be owner of a pickup that had a large-capacity V8. And, we’ll look at the most common vehicles fitted with the 6.6-liter Duramax turbo-diesel V8; the Silverado and Sierra. This includes the…

  • Silverado 2500HD
  • Silverado 3500HD
  • Sierra 2500HD
  • Sierra 3500HD

So, here’s what the average MPG for a 6.6 Duramax turbo diesel V8 MPG looks like, according to data from Fuelly.com, including the latest model years:

1. Chevy Silverado 2500HD 6.6 Duramax Diesel MPG

Chevrolet Silverado 2500HD
Engine: 6.6-Liter Duramax Turbo-Diesel V8
Model Year Average MPG Number of Vehicles Total Fuel-Ups Miles Tracked
2024 14.7 1 127 N/A
2023 12.2 19 533 156941
2022 11.1 11 314 104249
2021 12.6 55 4404 1332512
2020 13 69 5839 2179155
2019 13.2 79 6141 1985938
2018 13 72 6450 2241526
2017 12.9 92 7946 2642574
2016 13.6 122 12681 4216682
2015 13.2 214 19731 7058835
2014 12.5 46 2944 929545
2013 13.9 106 7329 2412453
2012 12.4 78 6729 2055821
2011 13.2 105 9528 3126969
2010 12.3 28 4439 1022034
2009 12.4 87 8582 2092593
2008 13.7 130 12278 2945539
2007 13.9 247 26774 6859226
2006 13.8 249 20908 5333878
2005 13.2 252 22717 5541820
2004 12.9 192 14853 3801822
2003 12.7 188 12652 3418427
2002 13.1 193 14469 3823197
2001 12.7 120 7371 1913327

2. GMC Sierra 2500HD 6.6 Duramax Diesel MPG

GMC Sierra 2500HD
Engine: 6.6-Liter Duramax Turbo-Diesel V8
Model Year Average MPG Number of Vehicles Total Fuel-Ups Miles Tracked
2001 10.7 43 2920 657030
2002 12.1 61 4261 1289860
2003 14.2 67 4945 1470274
2004 13.2 75 6752 1704301
2005 13.1 82 6337 1520274
2006 14.3 119 13995 3495760
2007 14.2 84 7068 1879306
2008 14.2 95 11466 2887662
2009 12.2 40 3006 794697
2010 14.3 18 1234 354394
2011 13.5 60 4551 1537654
2012 13.6 50 4332 1408546
2013 12.5 57 4208 1310426
2014 12.6 30 2670 843302
2015 13.1 118 10495 3425142
2016 13.2 86 8210 2690878
2017 13.3 58 5511 1830912
2018 15.3 47 2907 1194418
2019 12.8 1 150 0
2020 13.8 53 3984 1429791
2021 13.2 71 4518 1456297
2022 N/A N/A N/A N/A
2023 N/A N/A N/A N/A
2024 N/A N/A N/A N/A

3. Chevrolet Silverado 3500HD 6.6 Duramax Diesel MPG

Chevrolet Silverado 3500HD
Engine: 6.6-Liter Duramax Turbo-Diesel V8
Model Year Average MPG Number of Vehicles Total Fuel-Ups Miles Tracked
2007 11.8 16 1219 420188
2008 11.9 32 2198 643296
2009 11.7 16 615 177185
2010 12.7 8 362 124737
2011 12.2 26 2546 741464
2012 11.4 19 2053 628702
2013 12.3 27 1716 587390
2014 13.4 11 1054 364510
2015 12.3 49 4345 1390014
2016 12.6 40 3695 1270949
2017 12.9 23 2372 792501
2018 12.4 30 3752 1067724
2019 13.3 39 2961 1058054
2020 13.3 32 2056 774774
2021 12.9 39 3014 968949
2022 10.4 11 570 198618
2023 N/A N/A N/A N/A
2024 12.2 25 976 306333

4. GMC Sierra 3500HD 6.6 Duramax Diesel MPG

GMC Sierra 3500HD
Engine: 6.6-Liter Duramax Turbo-Diesel V8
Model Year Average MPG Number of Vehicles Total Fuel-Ups Miles Tracked
2007 12.5 14 454 136981
2008 13.4 11 842 246381
2009 11.7 7 499 175595
2010 12.9 6 428 131967
2011 13.1 21 1053 371233
2012 13.2 16 1707 596423
2013 12.4 20 2450 702498
2014 11.5 9 608 231329
2015 13.6 49 4030 1455066
2016 13.3 31 2412 788217
2017 13.1 28 2984 1038112
2018 12.1 27 2228 712677
2019 10.7 22 2399 649401
2020 13.3 43 2386 852954
2021 13.9 36 3334 1131174
2022 12.4 12 372 108958
2023 12.8 12 490 158770
2024 12.2 47 2000 615921

6.6 Duramax vs. 6.7 Power Stroke vs. 6.7 Cummins MPG

If we look at General Motors’ 6.6 Duramax turbo diesel V8 engine, its natural competitors would be Ford’s 6.7 Power Stroke and Dodge/RAM’s 6.7 Cummins. After a bit of research, here’s how the 6.6 Duramax diesel compares against the other two MPG-wise:

Engine Average MPG Highway MPG City MPG Towing MPG
6.6L Duramax 14.3 17-20 13-17 8-12
6.7L Power Stroke 16.1 18-22 14-18 9-13
6.7L Cummins 15.9 17-21 13-16 9-14

Evolution Of The Duramax 6.6 Turbo Diesel V8 Engine

General Motors is one of the largest pickup truck brands in the world, with popular brands like Chevrolet and GMC under its corporate umbrella. Aside from making trucks, they also make pretty solid powertrains, too. The Duramax 6.6 diesel, for example, remains a top choice for its sheer power and torque. However, what does the MPG look like with a 6.6 Duramax diesel engine?

Conceived as early as 1997, this powertrain was a jointly developed engine between GM and Isuzu. On paper, it’s a 6.6-liter, turbocharged, V8 diesel engine, made specifically for heavy-duty trucks and vehicles. Later known as “Duramax”, these engines became the first high-pressure, common rail, direct-injection diesel engines of its kind to be sold in the US.

DMax Ltd, a 60-40 joint venture company between GM and Isuzu, was even founded to build these Duramax engines. Since the first Duramax engines rolled off the line in 2000, more than 2 million engines have been made. All of them came out of DMax Ltd.’s plan in Moraine, Ohio. This 6.6-liter aluminum head turbo-diesel V8 was just one of many Duramax engines.

And hey, while we’re, and given the long lifespan of the Duramax 6.6 turbo diesel V8, here’s a rundown of how it’s evolved, since its initial introduction in 2001…

1. LB7 (2001 To Early-2004 Model Year)

The 6.6 Duramax diesel V8 ‘LB7’ was the first. From 2001, the LB7 was manufactured until early 2004. It has a 32-valve design, with a ground-breaking high-pressure common-rail and direct injection design. Plus, the LB7 included a then-experimental composite cylinder head. It was used in the Chevrolet Silverado HD and GMC Sierra HD, between 2001 to 2004.

Nevertheless, the LB7 was uprated and was capable of powering larger medium-duty trucks, too. This included the Chevrolet Kodiak and the GMG TopKick. Other than that, here’s a brief list of its many features:

  • It had a cast-iron engine block, with aluminum heads, and was naturally aspirated.
  • That direct-injection high-pressure common-rail system was conceived by Bosch.
  • At its peak in 2004, horsepower was rated at 300hp, with another 520lb-ft of torque. The earlier 2001 to 2003-spec engines had 235hp and 500lb-ft of torque.
  • The compression ratio was a fairly high 17.5:1.
  • LB7s were commonly mated to a commercial-grade 5-speed Allison automatic gearbox. There was also a 5-speed manual.
  • They were incredibly reliable owing to their simplistic and robust design.
  • Unfortunately, LB7s were infamous for fuel injector failure, which prompted a recall. Not only did GM replace the injectors, but also tossed in an extended 200,000-mile warranty for those injectors. The fault was mainly blamed on poorly filtered diesel.
  • As the LB7 was unveiled before stringent emissions regulations, it didn’t include any diesel exhaust fluid (DEF), diesel particulate filter (DPF), or selective catalytic reduction (SCR) systems.

2. LLY (Mid-2004 To 2006 Model Year)

After the smash hit that was the LB7, changes were made to the 6.6 Duramax diesel V8. This came out as the ‘LLY’, which replaced the LB7 mid-year through 2004. The LLY was mostly the same, as it was fitted on the following iterations of the Chevy Silverado HD and GMC Sierra HD. Nonetheless, GM has become more conscious of its emissions output by now.

While the LB7 was naturally aspirated, the LLY had a Garrett turbocharger – which remains to this day. It was tuned to include a variable geometry vane system, and GM-Isuzu installed an EGR valve, too. Outside of Chevrolet and GMC, Hummer included the 6.6 Duramax turbo diesel in the H1 Alpha. Apart from that, here are some unique features of the LLY:

  • Power output was raised across the board to 310hp and 520lb-ft of torque. However, in the 2006 model year, torque was increased further to 605hp.
  • Owing to that Garrett turbocharger and the inclusion of variable valve timing tech, torque could be delivered at revs as low as 1,600RPM.
  • The LLY had emissions-controlling systems, whereas the LB7 did not.
  • It wasn’t just less polluting than the outgoing LB7, but delivered greater performance and made the engine easier to drive.
  • The fuel injector failures from the LB7 were solved with the LLY. Plus, the valve covers were changed so that access to the injectors was much easier.
  • LLYs became especially heaty while towing, and GM has blamed the issue on restrictive cooling or airflow.

3. LBZ (Mid-2006 To 2007 Model Year)

Production on the LLY’s successor, the LBZ (not the “LB7”) 6.6 Duramax turbodiesel V8 commenced in mid-2006. From then on to the 2007 model year, it was once again fitted to the Chevy Silverado HD and GMC Sierra HD. The most noticeable improvement was in its performance. Now, the LBZ could deliver a respectable 360hp as well as 650lb-ft of torque.

Additionally, upgraded versions of the LBZ were included in the Chevy Kodiak and GMC TopKick. The Chevrolet Express and GMC Savanna vans also had this same 6.6 Duramax as an option on higher-end trims. However, the latter two had a reduced power output and were fitted to a 4L85E automatic gearbox. The LBZ had a huge host of enhancements, including:

  • Being pre-emissions, it had no DPFs.
  • The cylinder block machining and bearing material were strengthened.
  • The compression ratio was lowered to 16.8:1, which included revised cylinder heads.
  • The piston pin bore diameter and connecting rod sections were enlarged for better durability.
  • The injection pressure was upped from 23,000psi to more than 26,000psi.
  • There were new seven-hole fuel injectors, a higher-pressure fuel pump, and new fuel rails.
  • An upgraded set of glow plugs ensures more reliable cold starts.
  • The Garrett turbocharger is more efficient, delivers power more smoothly, and cuts down on emissions.
  • EGR valves had a larger cooler and intake to bring higher volumes of exhaust fumes to the engine.
  • The LBZ had a new 32-bit E35 controller that could compensate for fuel flow much quicker.

4. LMM (2007 To Early-2010 Model Year)

The ‘LMM’ update to the 6.6 Duramax diesel line-up was featured predominantly in the Chevy Silverado and GMC Sierra. Furthermore, it can be found in the Kodiak, TopKick, Express, and Savanna. The highlight of the LMM was no doubt GM-Isuzu’s ability to crank out more performance, despite ever restrictive and stringent emissions regulations.

The LMM could output 365hp and 660lb-ft of torque, which was fairly impressive for its class. As with the LBZ, LMMs were mated to an Allison 1000 6-speed auto or a ZF S6-650 6-speed manual. Assembled in April 2007, a particular LMM motor also marked the one-millionth Duramax diesel V8 built. Here are some of the changes in the LMM:

  • As it had a diesel particular filter (DPF) and exhaust gas recirculation (EGR) system, the LMM could get pretty hot. To help with cooling, LMM engines had a larger EGR cooler.
  • The LMM featured closed crankcase ventilation to reduce nitrogen oxide (NOx) emissions.
  • Its variable-geometry turbocharger was fine-tuned to be more efficient and potent.
  • It had a redesigned fuel injector, which now features a 6-hole nozzle design and a 159-degree spray.
  • LMMs – as with the earlier LBZ motors – have pistons that can be prone to cracking under heavy load.
  • For improved performance, the LMM had better cooling, a new ECU, and other little tweaks (like a revised head design) over the LBZ.

5. LGH (2010 To 2011 Model Year)

Another key generational upgrade to the 6.6 Duramax turbo-diesel V8 began in 2011 with the ‘LGH’. The LGH is included as a standard fit on several heavy-duty trucks and vans. Although, the vans – Chevy Express or GMC Savana – had a lower power output of 260hp and 525lb-ft of torque. Meanwhile, the trucks could make do with 335hp and 685lb-ft of torque.

This time, you only get one transmission option, a 6-speed ‘MYD-6L90’ automatic. Changes aplenty include a higher injection pressure, now sustaining upwards of 2,000 bar. Thanks to its emissions kit, the LGH can reduce harmful NOx emissions by at least 63%. Aside from being a very clean diesel engine, the LGH Duramax is compatible with B20 biodiesels.

  • The casting and machining on the cast-iron cylinder block have been strengthened. The crankcase, meanwhile, is now made out of aluminum to reduce weight.
  • Pistons have been redesigned without pin bushings to reduce reciprocating weight. This allows the engine to rev quicker and become more responsive.
  • There are piston-cooling oil jets that help to lubricate and cool the pistons, preventing excess wear.

6. LML (2011 To 2016 Model Year)

6.6 Duramax Chevy GMC

Whereas the LGH 6.6 Duramax diesel was meant to be an interim engine, then came the LML for the 2011 to 2016 model years. Mechanically, the LML was mostly similar to the LGH. As such, it had a better piston oil flow design that improved temperature control and a new oil pump design. This adds to its ease of use, with better power and emissions.

Power was rated at 397hp and 765lb-ft of torque. It was compatible with the LGH’s 29,000psi Piezo injectors. Plus, it’s compatible with B20 biodiesel mixes, with improved recycling of exhaust fumes and unburnt fuel. Alongside the DPF regeneration, enhanced turbocharger, and other tweaks to the engine, the LML is both powerful and cleaner than ever.

  • The crankshaft and connecting rods are made from forged steel, hardening them against wear and tear.
  • Engine lubrication systems have been redesigned to keep the motor slicker and operate more quietly than before.
  • Aluminum cylinder heads can take on the high engine compression, and aid to cut down on weight.

7. L5P (2017 Model Year To Present)

6.6 Duramax Chevy GMC

Finally, we get to the L5P, which is the current generation of the 6.6-liter Duramax turbo-diesel V8s. This could very well be the prime of the 6.6 Duramax, with a power output of 445hp and a massive torque figure of 910lb-ft. This is pretty impressive and mated to an equally capable Allison MW7-LCT 1000 gearbox. There’s also an L5D variant for medium-duty trucks.

These include the Silverado 4500HD, 5500HD, and 6500HD. The L5P marks another leap forward for Duramax V8s over the LGH. For instance, there’s a stronger cylinder block and rotating assembly, as well as a new and reprogrammed ECU. 90% of its peak torque could be accessible from just 1,550 RPM. Some of the other features and notable changes are:

  • Completely new camshaft design, and a re-engineered cylinder head.
  • Electronically-controlled variable-vane turbocharger – more horsepower, with lower emissions.
  • A heavily revised air intake system with a hood scoop. This should aid in cooling and providing more sustained performance, especially while towing or hauling heavy loads.

2 Comments

  • Tommy Says

    I am trying to find out roughly what kind of fuel mileage a 2006 2wheel drive Top kick c4500 gets. Empty most of the time

    • Paul Hadley Says

      Tommy, when it comes to determining the fuel mileage of a 2006 2-wheel drive Topkick C4500, there are several factors to consider. While I don’t have specific data for that exact model, I can provide you with some general information. The fuel mileage of any vehicle can vary based on driving conditions, maintenance, and driving habits.

      Typically, larger commercial vehicles like the Topkick C4500 tend to have lower fuel efficiency due to their size and weight. However, since you mentioned that it would be empty most of the time, it might have a slightly better fuel mileage compared to when it’s fully loaded.

      To get a more accurate estimate of the fuel mileage for your specific vehicle, it would be helpful to check the owner’s manual or reach out to the manufacturer or previous owners who may have firsthand experience with this particular model. Additionally, online forums or communities dedicated to truck enthusiasts might provide valuable insights from owners who have similar setups.

      Remember that individual driving habits and conditions play a significant role in fuel consumption. Factors such as speed, acceleration, terrain, and even weather conditions can all influence fuel efficiency. Therefore, it’s always advisable to drive sensibly and keep up with regular maintenance to ensure optimal fuel mileage.

Leave a Reply

Your email address will not be published. Required fields are marked *